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Overmolding

Applications of OverMolding Technology

OverMolding is a multi-step Injection Molding process used to combine rigid substrates (e.g., plastic, metal) with soft elastomers (TPE, silicone, or rubber) into a single integrated part. 

Key applications include:  

1. Medical Devices:  

   - Ergonomic grips for surgical tools, syringe barrels, inhalers.  

   - Sealed housings for fluid-resistant equipment (e.g., IV pumps).  

2. Consumer Electronics:  

   - Shock-absorbing, non-slip cases for smartphones, power tools, controllers.  

   - Waterproof seals for connectors, wearables, and switches.  

3. Automotive:  

   - Vibration-dampening pedal covers, steering wheel grips, and button panels.  

4. Industrial Tools:  

   - Comfort-grip handles for pliers, screwdrivers, and drills.  

5. Household Goods:  

   - Soft-touch toothbrush handles, appliance knobs, and baby products.  

Overmolding Parts

Core Advantages of OverMolding

- Enhanced Ergonomics: Improves user comfort and grip security.  

- Durability: Reinforces structural integrity and impact resistance.  

- Aesthetics: Seamless color/texture combinations.  

- Cost Efficiency: Eliminates assembly steps (e.g., adhesives, fasteners). 


Why Choose OverMolding Parts?  

"Engineer beyond limits: Merge strength with comfort, durability with elegance, and innovation with reliability—all in a single component."

For custom projects: Material compatibility analysis, DFM (Design for Manufacturing) support, and rapid prototyping available.